The Best Choice for Fuel Level Measurement in Gas Stations: Unveiling the 6 Major Advantages of Magnetostrictive Level Gauge
The working principle of magnetostrictive level gauge
Magnetostrictive level gauge operate based on the magnetostrictive effect, where certain materials change length under the influence of a magnetic field. The level gauge consists of a probe rod, a float, and an electronic head. The probe rod contains a magnetostrictive waveguide wire, and the float houses a permanent magnet. During operation, the electronic head emits a current pulse, generating a magnetic field that propagates along the waveguide wire. This interacts with the float's magnetic field, producing a torsional stress wave. By measuring the propagation time of the stress wave, the liquid level height can be precisely calculated.
Advantages of Magnetostrictive Level Gauge
- High Accuracy: Measurement accuracy can reach ±0.5mm, meeting the high demands of gas stations for liquid level measurement.
- High Stability: Unaffected by factors such as medium density, temperature, or pressure, ensuring long-term stability.
- Long Lifespan: No mechanical moving parts, minimal wear, and a service life of over 10 years.
- High Safety: Intrinsically safe and explosion-proof design, suitable for flammable and explosive environments.
- Easy Installation and Maintenance: Simple installation, no need for regular calibration, and low maintenance costs.
- Multifunctional: Capable of simultaneously measuring liquid level, interface, and temperature, with alarm functionality.
Comparison with Other Types of Level Gauge
Type of level gauge | Advantages | Disadvantages | Applications |
Magnetostrictive Level Gauge |
High accuracy, high stability, long lifespan, high safety, easy installation and maintenance, multifunctional |
Relatively higher cost |
Places with high-precision requirements for liquid level measurement, such as gas stations, chemical plants, and oil depots. |
Float Level Gauge |
Simple structure, low cost |
Low accuracy, susceptible to medium density, mechanical parts prone to wear |
General liquid level measurement where high precision is not required. |
Radar Level Gauge |
Non-contact measurement, suitable for high-temperature and high-pressure environments |
Expensive, affected by medium dielectric constant |
Large storage tanks, high-temperature and high-pressure environments |
Ultrasonic Level Gauge |
Non-contact measurement, moderate cost |
Affected by temperature, pressure, and vapor |
General liquid level measurement, not suitable for flammable and explosive environments |
Reasons Gas Stations Choose Magnetostrictive Level Gauge
- Accurate Measurement, Reduced Loss: High-precision measurement effectively reduces fuel loss and improves economic efficiency.
- Real-Time Monitoring, Enhanced Safety: Real-time monitoring of tank levels provides timely warnings to prevent overflow or leakage accidents.
- Data-Driven Management, Improved Efficiency: Integration with gas station management systems enables automatic data collection, analysis, and report generation, enhancing operational efficiency.
- Lower Maintenance Costs: Long lifespan and low maintenance requirements reduce long-term costs.
Magnetostrictive level gauge, with their exceptional performance and reliability, have become the ideal choice for liquid level measurement in gas stations. They not only meet the high demands for accurate measurement but also ensure safety, improve efficiency, and reduce costs, creating greater value for gas stations.